Our Most Popular Case Studies

Bioremediation can improve the activity and reproduction of wastewater microbiology. The following case studies used bioremediation to improve wastewater treatment conditions and operating costs.
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Lower Operating Costs with Super Phos®

Paper Mill Wastewater Treatment System

Paper Mill Wastewater Treatment System

Project Summary

A paper mill wastewater treatment facility uses diammonium phosphate to maintain a healthy microbial population. These microorganisms, which break down the organic matter, require the correct concentration of available phosphorus, without which the microorganisms are unable to grow and reproduce.
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Bio Energizer® Cuts Sludge Hauling Costs for Potato Wastewater Treatment Plant

Potato Wastewater TreatmentA wastewater treatment plant in Pennsylvania was experiencing process control problems when new potato waste stream flows increased by 26%. The additional load was causing filamentous issues in the sequencing batch reactor (SBR), settlability problems, and increased sludge hauling costs.

The engineer was unable to maintain the 8-foot decant level in the sequencing batch reactor (SBR). He couldn’t decant more than 2–3 feet under the excess load.
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Bio Energizer® Reduces Cost and Turbidity in Paperboard Lagoons

BOD & COD Discharges in Paperboard Lagoon

A paper mill wastewater facility was treating 940 tons of paper bags, recycled linerboard, and corrugating medium, daily. The mill was interested in improving wastewater operating efficiency and lowering operating expenses over their standard polymer usage. The plant was experiencing filamentous bacteria, solids, and bulking issues in the final clarifier. It was discharging 4,000 pounds of fiber per day into the Ohio river. Read more about reducing cost and turbidity

Bio Energizer® Improves SVI by 50% at Citrus Plant Wastewater Treatment

citrus production

A citrus plant struggled with poor settling in the clarifier of its wastewater treatment, which caused the sludge blanket to remain high. Even at a low flow rate of 1.2 million gallons per day (MGD), the high sludge blanked allowed less than 18” of free board. The slightest flow increase caused solids to carry over the weir with the effluent. Since the citrus plant frequently produced wastewater flows 1.5 to 2.5 MGD, the wastewater treatment plant continued to suffer from solids washout and clarifier effluent total suspended solids (TSS) excursions. The citrus plant wastewater treatment was a 6 million gallon per day (MGD) traditional aeration system with secondary clarification.
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Industrial Wastewater Treatment for Corn Processing Plant

Bio Energizer Treatment for Corn Processing Plant

Within a few months of operation, a lagoon and spray field system at a corn processing plant in Indiana began giving off offensive odors. Chemical oxygen demand (COD) levels in the anaerobic and aerobic lagoons climbed to 8,000 mg/L and 4,000 mg/L respectively. The pH in the anaerobic lagoon was dropping dangerously low for methane production. Attempts to resolve the issues with bacteria, odor masking products, and lime were unsuccessful and short-term at best. Lime settled to the bottom of the lagoons, temporarily raising pH and reducing odors. The odor soon became unmanageable and an annoyance to neighbors.
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Bio Energizer, Micatrol & Bio Feed Reduce COD and Stabilize Wastewater Treatment for Plastic Producer

chartA plastic manufacturer in Taiwan needed a new process to efficiently treat elevated incoming chemical oxygen demand (COD) to comply with stringent EPA regulations for effluent discharge. The plant is an activated sludge treatment system with an influent of approximately 2,000 cubic meters per day (CMD) which is equivalent to approximately 530,000 gallons per day (GPD). The plant was unable to bring the plant into compliance using alternative technologies. 
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MICROPLEX® JS Jump-Starts Summer Camp Wastewater Treatment Plant

Each year a summer camp in Utah becomes inundated with campers. The camp’s wastewater treatment plant goes dormant during the winter months with only occasional flows. The biomass becomes very inactive and in years past became overloaded and upset when the high organic load arrived at the plant at the beginning of the camping season. After battling with the plant year after year to get it to accommodate the high spring load and function correctly, the operator looked for a way to jump-start the system. Continue reading

BIO ENERGIZER® Reduces Sludge at Sugar Refinery Wastewater Treatment Lagoons

Location: Louisiana

A large sugar refinery struggled with elevated BOD and COD values in its wastewater treatment lagoons due to the sugar refinery process. The lagoon wastewater system capacity was 25 million gallons with an influent of 1.25 million gallons per day. The wastewater system also suffered from accumulating sludge as well as significant odor issues. The sugar refinery had a history of periodically being unable to meet its National Pollutant Discharge Elimination System (NPDES) permitting requirements. Continue reading

Rural Colorado Town Uses BIO ENERGIZER® to Reduce Wastewater Lagoon Sludge and Save Money

The wastewater treatment plant superintendent for a rural Colorado town of about 500 people noticed that the plant’s three wastewater lagoons were filling with sludge, but he was dealing with budget constraints. The town’s population fluctuates throughout the year, and the varied loading was affecting system performance. Continue reading

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